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Copper Bonded Conductor

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Copper Bonded Conductor

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Copper Bonded Conductor

Copper Bonded Conductor

A Copper Bonded Conductor is a type of electrical conductor that features a steel core coated with a layer of copper. This design combines the strength and durability of steel with the high electrical conductivity of copper, providing an efficient solution for electrical grounding, transmission, and distribution. Copper-bonded conductors are commonly used in applications where both high mechanical strength and excellent conductivity are required.

Features

  • Copper Coating: The steel core is coated with a layer of pure copper, enhancing the conductor’s electrical conductivity.
  • Strength and Durability: The steel core ensures high tensile strength and resistance to mechanical stress, making it ideal for heavy-duty applications.
  • Corrosion Resistance: The copper coating provides protection against corrosion, extending the life of the conductor.
  • High Conductivity: Copper ensures excellent electrical conductivity, improving the efficiency of power transmission and grounding systems.
  • Flexible Options: Available in different sizes and forms (wires, rods, etc.), suitable for a variety of electrical installations.

Applications

Copper bonded conductors are used in grounding systems, electrical transmission and distribution lines, telecommunications networks, power plants, substations, and solar power systems. They are also used in high-rise buildings, industrial plants, and data centers for ensuring efficient electrical grounding and power delivery.

Advantages

  • Enhanced Conductivity: The copper layer ensures efficient electrical current flow, reducing energy loss.
  • Superior Durability: The steel core offers high tensile strength, making the conductor suitable for heavy-duty use and long-lasting performance.
  • Corrosion-Resistant: The copper coating protects the conductor from rust and environmental damage, ensuring longevity.
  • High Efficiency: Ideal for high-current applications, copper bonded conductors help maintain consistent power transmission and grounding.
  • Cost-Effective: Offers a balance between the strength of steel and the conductivity of copper at a lower cost than pure copper conductors.
Diameter (mm)θ8 & θ10 mm
Cross section50 & 78 mm²
StandardIS-IEC 62305 / 62561
Impulse Current100 kA 10 / 350 µs
Microns 70, 120 & 250 (µm)
Copper Purity99.9% (IS EN 15079:2015)
UsageHorizontal Air terminal & down conductor for Lightning protection

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